Making a New Metal Screen Sash

Metal storm and screen windows are frequent troublemakers, partly because they are often of poor quality and may have been hastily installed. You can sometimes -- but not always -- purchase replacement parts; manufacturers are often regional and may be out of business. For a tighter seal consider installing better-quality storms.

Prestart Checklist

Time
1 or 2 hours to make most repairs

Tools
Hammer, tape measure, hacksaw and miter box, spline roller

Skills
General carpentry skills

Prep
Remove and inspect storm sashes. Contact manufacturers for parts as needed.

Materials
Screening and glass as needed, exterior wood glue or polyurethane glue, dowels, finish nails